Repairing Cassette Tapes

2024-Jul-18, Thursday 02:15 pm
You've repaired your cassette player. You spend time digging out your old cassettes, only to discover that the tape has snapped and is loose inside the cassette case. What do you do? Learn how to repair them of course!

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View of the lower tape-opening side of a cassette tape, with clear leader tape in the channels.

Lower section of a cassette tape, with clear leader tape threaded
Photo by [personal profile] chebe

The Panasonic RQ-CW03 portable cassette player is a basic (stereo) tape player from the turn of the millennium. It plays tapes, even has an extra-bass switch, but that's it. No recording, no radio. I remember having to go out and buy this, because I had moved on to CDs, but unfortunately my Irish language exam prep hadn't. As a result, this has largely sat in a drawer unused, slowly yellowing, since that exam. And, predictably, when I last pulled it out to listen to some tapes it was no longer functioning.

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A delicate arrangement but workable. Unfortunately, every screwdriver I had was either too big or too small for the trimpot, except, oddly, the one on my Leatherman (Free T2). It fits almost perfectly, like, suspiciously so. A bit like how the Bic biros are (still) exactly the right size and shape to wind the cassettes. But I'm lucky it did fit as it enabled me to adjust the speed, which was wildly out.

Then I partially reassembled the player, and tested with a music tape. The extra-bass still works, but the volume pot is scratchy. I hit it with some electrical contact cleaner spray, worked the wheel back and forth, and let it dry. Cleared that crackling right up.

And this friends is everything I remember tape being. The sound is amazing, and the extra bass mode really delivers. All while conveniently attached to my belt/waistband. I think it's incredibly sad that this quality of player is no longer readily available. Especially considering the low cost of it when brand new. But I'm delighted to have mine working again!


Photo of the player with the back casing off, and the circuit board flipped around, with me using my Leatherman phillips head screwdriver to adjust the speed trimpot.

Speed trimpot adjustment procedure
Photo by [personal profile] chebe

The Bush KCS-317 cassette recorder/player is a recent, budget, device for playing, and recording, audio cassette tapes. I picked it up during lockdown when I wanted to digitise old tapes I'd found, but discovered that my existing players were no longer functional. If I recall correctly I had exactly two options; a portable player, or this one, which I chose for the mains power plug. It has a bunch of other features, like playing from usb sticks, none of which I'd needed. But the sound quality was never good.

I recently fell down the Steve's Electronic Repair Shop rabbit-hole, and the 'Cassette Tape Player. How it works and how to repair.' video in particular emboldened me to sort out that player. So I found a speed calibration test tape which has 15mins of 3,000Hz sine wave (actually 3,010-3,020Hz), and instructions on how to use it. The tape showed the player to be running fast, and as if I needed more encouragement, the buttons, the big chunky physical plastic buttons got stuck in play. It had to be opened up.

(I couldn't find any photos, or manuals, online for this player, so I'm including more than is necessary here in case anyone ever needs them.)

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With the top case removed I could plug in the player, play the speed test tape, and ever so gently adjust the motor speed with immediate feedback. It is a horrible sound, but a very effective test. After I got the frequency to between 3,010-3,020Hz I closed it back up properly, and tested it with a well known tape. The in-built speaker is not good. The in-built microphone is not good. Considering it has a mono tape head, and doesn't have Dolby Noise Reduction, there is a limit to what I can expect from this player. But with the correct speed setting it sounds okay, on headphones at least.


Photo of the player, with the top missing, test tape in situ and playing, with a small screwdriver sticking out of the motor

Adjusting the motor speed
Photo by [personal profile] chebe